Description
Pick And Place Screw Capping Machine Details
Introducing the Technogen Enterprise’s Automatic Rotary Pick and Place Screw Capping Machine, the epitome of premium quality and precision. Our cutting-edge machine, available in 4 Head, 6 Head, 8 Head, and 12 Head configurations, guarantees exceptional performance, unparalleled production efficiency, and unwavering reliability.
Designed to effortlessly apply plastic Screw Caps onto round or variously shaped glass, plastic, PET, HDPE, and LDPE bottles, our Automatic Rotary Pick and Place Screw Capping Machine goes beyond expectations. It even accommodates CRC (Child Resistant Cap) application for added versatility.
With its modular construction philosophy, this screw capper is adaptable and flexible, allowing you to choose from the 4 Head, 6 Head, 8 Head, or 12 Head configuration based on your production needs. Experience remarkable production speeds ranging from 50 bottles per minute to an impressive 200 bottles per minute on your modern Liquid and Powder filling line.
One of the standout advantages of our Pick and Place Screw Capping Machine lies in its superior technology. Unlike traditionally shut pick-up screw cappers, our machine employs a pick-and-place mechanism, ensuring a flawless 100% screw capping process. Two special cams work harmoniously to achieve this: the first cam meticulously picks up the screw cap from the cap pick-up star wheel, while the second cam precisely releases the cap onto the bottle.
As a premium manufacturer, exporter, and supplier of Automatic Rotary Pick and Place Screw Capping machines in India, Technogen Enterprise caters to a diverse range of industries requiring top-notch Screw Capping applications. Depending on the geometry and shape of the Screw Cap, we offer various cap feeders, including vibratory cap feeders, linear vibrators, mechanical orientators, and cap feeder elevators.
Our Pick and Place Screw Capping Machine incorporates essential features to ensure seamless operation and utmost safety. It boasts an inbuilt “NO Bottle–No Screw Cap” mechanism, safety mechanical clutches, and an out-feed jam system. Rest assured; our machine maximizes production efficiency without compromising safety.
Choose Technogen Enterprise for an exceptional Automatic Rotary Pick and Place Screw Capping Machine that exceeds industry standards. Elevate your production line with our innovative solution today.
Salient Features:
Experience the pinnacle of excellence with our technologically advanced Automatic Rotary Pick and Place Screw Capping Machine, designed to elevate your production line. Here are the exhaustive and captivating salient features that set our machine apart:
- CGMP Model & Modular Construction: Our machine adheres to Current Good Manufacturing Practices (CGMP) standards and boasts a modular construction, ensuring flexibility and easy customization.
- Premium Stainless Steel 304 Material: The contact parts that come into contact with bottles and screws are meticulously crafted from high-quality stainless steel 304 material, guaranteeing durability and hygiene.
- Stunning Stainless Steel Matt Finishes: Embrace sophistication with our machine’s premium stainless steel matt finishes, adding an aesthetic touch to your production environment.
- Single Motor Synchronization: Seamlessly synchronize the machine’s conveyor, star wheel assemblies, and capping turret with a single motor, streamlining the production process for enhanced efficiency.
- Incorporation of Mechanical Clutches: Experience enhanced safety with mechanical clutches incorporated at the feed worm, in-feed, and out-feed star wheel assemblies. These clutches halt the machine’s operation if a bottle falls during transportation.
- Photoelectric Sensor for Screw Cap Detection: Our machine is equipped with a photoelectric sensor that intelligently detects the absence of screw caps in the delivery chute, effectively stopping the machine to prevent any disruptions.
- No Bottle–No Cap System: Maximize efficiency with our innovative “No Bottle–No Cap” system, ensuring that a cap is only applied when a bottle is present, reducing waste and optimizing production.
- Two Cam Systems for Picking & Releasing: Achieve flawless screw capping with our machine’s two cam systems dedicated to picking and releasing screw caps. This meticulous process guarantees precision and accuracy.
- Jaw Type Magnetic Action Screw Capping Head: Our machine features a jaw type magnetic action screw capping head, providing the perfect grip for seamless screw capping. The capping head also includes mechanical torque change features, ensuring consistent performance.
- Various Cap Feeding Choices: Tailor your machine to your specific requirements with different cap feeding options available. Choose from a vibrator feeder system, mechanical orientator, or cap feeder elevator for seamless integration.
- Rapid Product Changeover: Experience unparalleled efficiency with our machine’s fast product changeover capability. Custom-designed parts enable swift transitions between different bottle sizes, minimizing downtime.
- 6-Digit Production Counter: Stay informed about your production output with the machine’s 6-digit production counter, allowing you to track and optimize your manufacturing processes.
TECHNICAL SPECIFICATION:
| Machine Name | Automatic Rotary 4 head Pick and Place Capping machine | Automatic Rotary 6 head Pick and Place Capping machine | Automatic Rotary 8 head Pick and Place Capping machine |
| Model | TGPSC-80 | TGPSC-120 | TGPSC-150 |
| Direction | Left to Right | Left to Right | Left to Right |
| Automation Grade | Automatic | Automatic | Automatic |
| Machine Usage application | Apply Screw cap on the Glass , Plastic and Pet Bottle | Apply Screw cap on the Glass , Plastic and Pet Bottle | Apply Screw cap on the Glass , Plastic and Pet Bottle |
| Type of Screw Capping | Pick and Place technique through 2 number of specialize cams i.e. pick up cam & release cam | Pick and Place technique through 2 number of specialize cams i.e. pick up cam and release cam | Pick and Place technique through 2 number of specialize cams i.e. pick up cam and release cam |
| Brand | Technogen Enterprise | Technogen Enterprise | Technogen Enterprise |
| Machine production Speed | Up to 70 to 80 Bottle per minute depending upon the diameter of the bottle | Up to 120 Bottle per minute depending upon the diameter of the bottle | Up to 150 Bottle per minute depending upon the diameter of the bottle |
| Speed Variation | Through Variable Frequency Drive | Through Variable Frequency Drive | Through Variable Frequency Drive |
| Machine Motion | Rotary Continuous | Rotary Continuous | Rotary Continuous |
| Machine Finish | Premium Stainless Steel Matt Finish | Premium Stainless Steel Matt Finish | Premium Stainless Steel Matt Finish |
| Bottle diameter | 22 mm to 80 mm max | 22 mm to 80 mm max | 22 mm to 80 mm max |
| Bottle height | 55 mm to 200 mm max | 55 mm to 200 mm max | 55 mm to 200 mm max |
| Screw cap diameter | 22 mm to 52 mm diameter (with the help of change part) |
22 mm to 52 mm diameter (with the help of change part) |
22 mm to 52 mm diameter (with the help of change part) |
| No of Screw Capping Head | 4 head | 6 Head | 8 Head |
| Type of Screw Capping head | Jaw Type Magnetic action based with mechanical torque adjustment facility | Jaw Type Magnetic action based with mechanical torque adjustment facility | Jaw Type Magnetic action based with mechanical torque adjustment facility |
| Air Pressure | 2 KG/Cm2 | 2 KG/Cm2 | 2 KG/Cm2 |
| Power Consumption | 1 HP for Main Drive 0.25 HP for Cap feeding Unit |
1 HP for Main Drive 0.25 HP for Cap Feeding Unit |
2 HP for Main Drive 0.50 HP for Cap Feeding Unit |
| Type of Cap feeder | Vibrator feeder, Mechanical orientator and elevator available depending upon the Screw Cap to be handled | Vibrator feeder, Mechanical orientator and elevator available depending upon the Screw Cap to be handled | Vibrator feeder, Mechanical orientator and elevator available depending upon the Screw Cap to be handled |
| Electrical Connection | 440 V ,3 Phase (4 Wire System ) 50 HZ | 440 V ,3 Phase (4 Wire System ) 50 HZ | 440 V ,3 Phase (4 Wire System ) 50 HZ |
| Control Panel | Bottom Pedant type Machine mounted | Bottom Pedant type Machine mounted | Bottom Pedant type Machine mounted |
| Production Counter | Inbuilt | Inbuilt | Inbuilt |
| Height of Conveyor from Datum | Adjustable from 800 to 850 mm | Adjustable from 800 to 850 mm | Adjustable from 800 to 850 mm |
| Dimension (L X W X H) mm | 1830 x 850 x 1500 | 2130 x 875 x 1500 | 2130 X 915 x 1500 |
| Change part | Required if Bottle and Cap Changes | Required if Bottle and Cap Changes | Required if Bottle and Cap Changes |
| Net Weight of Machine (KG) | 275 KG | 300 KG | 325 KG |
| Gross Weight of Machine (KG) | 475 KG | 500 KG | 525 KG |
Safety Features:
Experience unparalleled safety and peace of mind with our Automatic Rotary Pick and Place Screw Capping Machine, equipped with a comprehensive array of safety features. Here are the exhaustive and captivating safety measures that ensure a secure production environment:
- No Bottle – No Cap System: Our innovative “No Bottle – No Cap” system guarantees optimal efficiency and eliminates wastage by ensuring that a cap is only applied when a bottle is present, preventing any mismatches.
- Emergency Stop Button: Prioritize safety with the inclusion of an emergency stop button. This feature allows for immediate machine shutdown in critical situations, providing swift action to protect operators and prevent accidents.
- Clutch at Feed Worm: Our machine incorporates a clutch mechanism at the feed worm, ensuring immediate machine stoppage in case of any abnormalities or disruptions during the Bottle-feeding process. This feature prevents potential hazards and maintains smooth operation.
- Clutch at Star Wheel System: Experience enhanced safety with the presence of Mechanical safety clutches at the star wheel system. These clutches are designed to halt machine operation if any irregularities occur during the capping process, further safeguarding against potential risks.
- Bottle Jam Detection: Our machine is equipped with advanced sensors to detect bottle jams at the outfeed section. In the event of a bottle jam, the machine immediately halts its operation, preventing any potential damages and ensuring the safety of both the machine and the operators.
Choose our Automatic Rotary Pick and Place Screw Capping Machine for unparalleled safety features that prioritize the well-being of your operators and guarantee a secure production environment. With our advanced safety measures, you can confidently achieve optimal efficiency and productivity. Elevate your production line with Technogen Enterprise today.
